The remarkable history of XION® Protective Gear

The remarkable history of XION® Protective Gear

Once upon a time two Dutch stuntmen read an article in a science magazine about a new ‘smart’ polymer called D3O®. They immediately saw the potential to replace existing rigid and bulky impact protection gear by a low-profile and flexible solution. They jumped on a plane to meet the company behind this invention. And so their journey began…

The beginning of XION® Protective Gear

Asked how it all started with XION® Protective Gear, founding father Simon van Lammeren remembers as if it was yesterday. ‘We were involved in stunts for film and television and were mainly working with bulky, rigid protection pads at that time. Wearing them underneath the wardrobe was usually a no go because the camera could see it, so it was always a choice between wearing pads or not, which is a bad choice. Also in terms of impact protection, the foam parts of the pads often got entirely pushed-in by the ridged shell, so you ended up with bruises.’

First contact D3O

When the later to be Xion Dutchies first visited D3O that company was in its first stages too. Still in an empty office with a whiteboard working out what markets to start working with. Stunts wasn’t there, but that didn’t mean there were no possibilities. Back in the Netherlands Xion started to design to fit their own need, convinced that D3O was a much better option than any other foam or pad out there. The material was flexible but hardening on impact and it offered no restriction to movement.

Developing XION® Protective Gear

After years of prototyping, testing and improvement the XION® Protective Gear (PG) brand was born. During the design process Xion received enormous support from fellow stunt professionals and athletes. They were also the first ones to wear the protective undergarment and spread the word about the new and revolutionary product.

Extreme sports: skiing and snowboarding

A lot of the stunt people are also into (extreme) sports. Because of that, the story of the new brand got a twist the founders themselves never expected. They got requests from athletes from all over the world to deliver the gear to them too. Simon: ’The snow sports market suddenly was the hottest one for us. Protection is always secondary to what people are doing. They need to wear it but they’d prefer not to. So, if it’s comfortable and you don’t notice you’re wearing it and it doesn’t restrict your movement, then it makes most of the people very happy. We’ve managed to achieve that and lots of sports(wo)man are now choosing XION® .’

The future of XION

The developments at XION® Protective Gear didn’t stop there. From one sports sector to another the word spread. Skiers, snowboarders, longboarders, mountainbikers and more started using the protective gear. It didn’t take long before XION® created a new product line for the free ride range, next to the line for the stuntworld. Parallel to that it became clear the Personal Protection market, for law enforcers, rescuers and special forces, also offered chances.


Now XION® Protective Gear has ambassadors within the air force, navy, SWAT teams, that are willing to give testimonials to other teams that are interested. The latest development is the design of a co-branded protective base layer jacket for Triumph Motorcycles. But not only Triumph customers can have a taste of the protective base layers, any rider on wheels can enjoy a new long sleeve jacket. Thus, by holding on to their values and with the support of partners and an ever-growing number of fans, XION® continues its mission to provide you with only the best. Anyone who actively faces physical impact, either professionally or leisure-wise, can greatly benefit from wearing the high-quality protective gear.

And so the journey continues… Check out more information about XION® Protective Gear here.

was born with maps of ski areas in the cradle and has visited almost all of them. His great passion is freeriding.
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